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32 General

321 U.S. Department of Transportation

The U.S. Department of Transportation (DOT) is the federal agency responsible for regulating the carriage of hazardous materials within the United States via any mode of transportation (e.g., highway, rail, air, water). The federal regulations of the DOT are codified in Title 49 Code of Federal Regulations (49 CFR), which contains the DOT's detailed specifications for packaging, marking, and labeling hazardous materials. Title 49 CFR also exempts or establishes other requirements for limited quantities and small quantities of hazardous materials.

322 Postal Service

The carriage of U.S. Mail by the Postal Service is regulated by Title 39 Code of Federal Regulations (39 CFR) and is not subject to the federal regulations in 49 CFR that apply to commercial carriers. Unlike commercial carriers, the Postal Service is subject to the restrictions in Title 18 United States Code 1716 (18 U.S.C. 1716), which prohibits from mailing all matter that is outwardly or of its own force dangerous to life, health, or property (see 211). As a result, most hazardous materials are nonmailable.

Accordingly, for legal and safety reasons, although mailing standards for hazardous materials in DMM 601.10 and this publication closely adhere to 49 CFR, the standards also include many additional limitations and prohibitions and often are more restrictive than the requirements of other commercial carriers. For example, 49 CFR allows commercial shippers to send flammable materials by air, but the Postal Service prohibits the mailing of all flammable materials via air transportation.

Postal Service standards generally limit the mailing of hazardous materials to ORM-D materials as defined in 333. However, the standards do permit the mailing of a small number of hazardous materials having a greater handling and transportation risk than ORM-D materials. This allowance is limited to the following:

a. Toy propellant devices and safety fuses in Division 1.4S, as permitted in 341.22 and DMM 601.10.11.2.

b. Toxic substances in Division 6.1 that have an LD50 for oral toxicity of greater than 5 mg/kg but less than 50 mg/kg, as permitted in 346.231 and DMM 601.10.16.

c. Infectious substances (etiologic agents) and medical wastes in Division 6.2, as permitted in 346.23 and DMM 601.10.17.

d. Radioactive materials in Class 7 that fall within the specific activity limits permitted in 347 and Exhibit 347.22.

e. Dry ice and magnetized materials in Class 9, as permitted in 349 and DMM 601.10.20.

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323 Mailer Responsibility

Full responsibility rests with the mailer to comply with all Postal Service and non-Postal Service laws and regulations in the mailing of hazardous material (DMM 601.10.5). Anyone who mails, or causes to be mailed, a nonmailable or improperly packaged hazardous material can be subject to legal penalties (i.e., fines and/or imprisonment), including but not limited to, those specified in 18 U.S.C. The transport of hazardous materials prior to entry as U.S. Mail and after receipt from the Postal Service is subject to DOT regulations.

324 Mailability Rulings

For information on how to request a mailability ruling for a specific hazardous material, see 215.2 and DMM 601.10.6.

325 DOT Hazardous Materials Warning Labels

In commerce, packages containing hazardous materials (except those qualifying as ORM-D material or a limited quantity shipment) must display the appropriate DOT diamond-shaped hazardous materials warning label. Any mailpiece bearing, or required under 49 CFR to bear, one of the warning labels shown in Exhibit 325a is prohibited from mailing. The warning labels shown in Exhibit 325b may appear only on mailpieces containing mailable hazardous materials that require use of the label under Postal Service requirements.

(The labels shown in the exhibits are not shown to size. DOT warning labels must meet the size and color requirements in 49 CFR 172.407 through 172.446.)

Exhibit 325a

DOT Hazardous Materials Warning Labels: PROHIBITED IN THE MAILHazardous warning labels.

Exhibit 325b

DOT Hazardous Materials Warning Labels: PERMITTED ON MAILABLE HAZARDOUS MATERIALSWarning lables permitted.

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326 Shipping Papers

A shipping paper is defined as a shipping order, bill of lading, waybill, manifest, or any other document used to identify a hazardous material being offered for transport. The requirements on how to properly prepare shipping papers are detailed in 49 CFR 172.200 through 172.204. The shipping paper must be affixed to the outside of the mailpiece. A plastic envelope or carrier can be used for this purpose. The following conditions also apply:

a. Air Transportation. Most mailable hazardous materials (including ORM-D materials) must be accompanied by a shipper's declaration for dangerous goods (shipping paper). The document must be properly completed and signed in triplicate by the mailer. A sample form is shown in Exhibit 326. To determine which mailable hazardous materials require a shipping paper when sent via air transportation, refer to the appropriate sections in this chapter, the appropriate Packaging Instruction in Appendix C, and DMM 601.10.

b. Surface Transportation. Certain mailable hazardous material other than an ORM-D material may require a properly prepared shipping paper. To determine which mailable hazardous materials require a shipping paper when sent via surface transportation, refer to the appropriate sections in this chapter, the appropriate Packaging Instruction in Appendix C, and DMM 601.10.

Neither DOT nor the Postal Service makes blank shipper's declaration forms available to shippers of hazardous materials. It is the responsibility of the shipper to obtain forms meeting the format specifications in 49 CFR from commercial printers, vendors, or internet retailers. The shipper is also responsible for properly completing the form prior to mailing.

Exhibit 326

Shipper's Declaration for Dangerous Goods (Sample Form)Shipper's Declaration for Dangerous Goods (sample form).

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327 Transportation Requirements

327.1 General

a. Air Transportation. Mailable hazardous materials eligible for air transportation must be sent as Express Mail, Priority Mail, or First-Class Mail, as permitted. Mailpieces must be prepared to meet all requirements that apply to air transportation. Mailpieces must be properly packaged and labeled within DMM requirements and the operator variations of the air carrier. When required, a shipper's declaration for dangerous goods must be affixed to the outside of the mailpiece. Refer to the Technical Instructions for the Safe Transport of Dangerous Goods by Air of the International Civil Aviation Organization (ICAO) for air carrier operator variations.

Note: Mailable hazardous materials that are prohibited from air transportation may not be sent at Express Mail, Priority Mail, or First-Class Mail rates.

b. Surface Transportation. All mailable hazardous materials eligible to be sent at Standard Mail rates must be prepared under the requirements that apply to surface transportation. A mailpiece containing mailable hazardous material with postage paid at a Standard Mail rate must not, under any circumstance, be transported on air transportation.

327.2 Air Transportation Prohibitions

The following types of hazardous materials are prohibited from transport via aircraft (i.e., at Express Mail, Priority Mail, or First-Class Mail rates) under any circumstances:

a. Explosives other than Division 1.4S, small rocket motors, igniters, and safety fuse.

b. Anything susceptible to damage or that can become harmful because of changes in temperature or atmospheric pressures unless protected against the effects of such changes.

c. Magnetic material that has a field strength sufficient to cause a compass deviation at a distance of 7 feet or more from any point on the outer packaging.

d. Flammable materials (gases, liquids, and solids).

e. Radioactive materials.

f. Hazardous materials excluded from air shipment by the regulations of 49 CFR 100-185, or by the applicable country or air carrier operator variations.

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328 Postal Service Hazardous Materials Table

Appendix A, "Hazardous Materials Table: Postal Service Mailability Guide," contains a modified version of the DOT Hazardous Materials Table found in 49 CFR 172.101. Appendix A lists the hazardous materials from 49 CFR and identifies eligibility for mailing in the domestic mail via air and surface transportation. The table can be used to determine the mailability of a hazardous material if the proper shipping name of the material is known. When only the UN number is known, Appendix B, "Numerical Listing of Proper Shipping Names by Identification (ID) Number," can be used to locate a proper shipping name for cross referencing back to Appendix A.

The mailability information in Appendix A is based on DMM 601.10, the guidelines in this publication, and past Postal Service mailability rulings. The table does not include specific information for international mail because almost all hazardous materials are prohibited in international mail. See Chapter 6 for the specific requirements that apply to international mail.

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